Create
Innovation Engineered for Real-World Use
Did you every wonder if there is a better solution? Would you like to work with people that are really interested and engaged in your challenge?
At Malsen Create, we thrive on challenges and are eager to collaborate with you to craft outstanding products. Let us transform your ideas into great products with innovative engineering and a commitment to excellence.
We craft exceptional engineering solutions
Our clients range from large multinationals to small startups, spanning sectors such as medical, technology, and mechanical engineering, all seeking innovative product and solution-oriented development.
GlaxoSmithKline (GSK)
A global leader in healthcare, GSK is committed to the innovative development of medical solutions that enhance patient lives. Among their prominent products is the Metered Dose Inhaler (MDI), essential for effective asthma management.
In close collaboration with the GSK team, Malsen Create contributed to the project from concept, prototyping, competitor evaluation, verification testing and industrialization. The design incorporates many patented innovations and has become the “Gold standard” by which other MDI’s are judged. The FDA has now made a counter an essential requirement on all MDI’s.
The innovative dose counter improves patient compliance by ensuring that they will never run out of medication, providing accurate, easy-to-read dosage information.
Sodaflo
Sodaflo is a start-up company with the vision to combine the benefits of a conventional “SodaStream “soda maker with the simplicity of a “nespesso” style capsule flavour delivery.
Our team were responsible for all the development from initial design concepts through to production. Including mechanical design, electronics and software development, industrial design, packaging and the development of a novel, low plastic pod.
We took the product through extensive safety verification test programme and built the design history file including EMC testing to support the submission to self-declare to relevant standards for UKCA.
Roche Diabetes Care
Roche Diabetes Care, dedicated to pioneering sophisticated diabetes management solutions that significantly improve the lives of those we serve. Renowned for their comprehensive approach, they integrate innovative devices, digital solutions, and data analytics to empower individuals with diabetes to manage their condition more effectively.
At Malsen Create, we have been an instrumental partner in the development of Roche Diabetes Care's infusion set and insertion device. Through our expertise, we have enhanced these devices to offer superior ease of use and reliability. Our contributions have been crucial in ensuring that the products not only meet but exceed the rigorous demands of everyday use in real-world scenarios.
Atlas
Pondera, maker of advanced weighing systems, required a solution for weighing patients in beds, wheelchair and similar.
Malsen Create conceptualized the product, developed the mechanics, electronics, firmware and internet of things solution. The device operates autonomously and allows health care providers to monitor the patient remotely.
Our Capabilities
Innovation
Concept Generation:
• Product benchmarking and competitor evaluations
• Competitor product evaluation
• Concept sketches
• CAD rendering and animations
• Industrial design & ergonomics
• Mechanism concepts
• Form models
• Assembly concepts
Engineering
Analytics and Simulation
• Mathematical modelling of system performance
• Finite Element Analysis of deformation and stress
• CFD analysis of spray formulation and DSD
Mechanical Engineering
• Structural design and calculations
• Drive mechanism design
• Materials selection
Risk reduction and tolerance analysis
• Stack and statistical tolerance analysis
• Facilitating FMEA
• Due diligence studies
Prototyping
Mechanism Development:
• In-house rapid prototype machines
• Traditional model making
• Proof of principle mechanism models
• 3 CNC XYZ milling machines
• Traditional lathes and workshop model making tools
• Object, Acrylic-based, rapid prototype 3D-printer
• Dimention fused deposition modeler for ABS prototype